Import Airoha GPS RTC backup sleep, 24 contact search results, and the T-Echo Lite USB companion target. Preserve existing GPS telemetry and power-saving controls, crypto alignment checks, ESP32 RTC recovery, and RAK11310 dynamic-preference compatibility.
Validate GPS sleep acknowledgments with their NMEA checksum and add six native regression tests covering retry, drain, corruption, grace timeout, and timer rollover.
Verified: 1648 native and KISS modem tests; targeted nRF52, companion routing, one-key DM, and clock checks; T1000-E BLE, MeshTracker X1 USB, and T-Echo Lite USB companion builds.
Add acknowledged SetFs and packet-cache shortcuts for SX1262, extend the LR1110 FS-mode fast path with buffered SPI, and keep the expander-backed Indicator on its previous path. Include HIL fixtures, validation notes, and regression tests.
The major rev from 19.x to 20.x breaks Radiolab, so pin it for now. This should fix the failing wio-e5-mini_repeater builds.
ltoa is removed upstream, so it was replaced with snprintf. The p[] buffer is always 16 bytes. Copy/paste for why claude thinks this is fine below, but also if this is broken it wouldn't be new.
```
exp2 in [23, 30] (int_part = mantissa << (exp2 - 23)): this is where int_part can reach its true max, up to 2,147,483,520 — 10 digits. That's what the snprintf bound of 11 (10 digits + NUL) is sized for. But in this branch frac_part is never assigned anything other than its initial 0, so only *p++ = '0' runs for the fraction — 1 char, not 7.
exp2 in [0, 22] (int_part = mantissa >> (23 - exp2)): this is the only branch where frac_part can also be nonzero and enter the 7-digit loop. Here int_part < 2^23 by construction, so it's capped at 7 digits, never 10.
```
Integrate ExpressLRS TX module support and its stacked ESP32 heap changes.
Use the approved Linkflow calibration (17-30 dBm), preserve the PA drive
and output path after radio recovery, and keep LoRa OTA enabled.
Preserve stored ACLs and filters on allocation failure, release owned
client/filter buffers, service heap OTA contexts on Companions, release
self-serving workspaces after TempRadio, and reset staged-resume state
when a context is released. Keep manual staging and active operations
alive. Account for all moved allocations in the runtime RAM gate.
Validation: 1,393 native cases; radio-power, heap-context, ACL persistence,
shared-queue transfer, display/inbox, radio receive, and memory regressions.
Firmware builds passed for Linkflow, Heltec V2 Companion, T-Beam MQTT
repeater, Heltec V4 R8 MQTT repeater, RAK4631 repeater, and Indicator Full.
Physical verification awaits access to the currently offline lab Pi.
Persist separate display modes and timeouts in seconds for battery and USB power, expose four controls in WebConfig and CLI, and apply one shared policy across display-equipped roles.
Detect R8 external power from a USB host or calibrated battery voltage above 4.21 V, with cached sampling and hysteresis. Add policy, persistence, browser, and R8 power-detection regression coverage.
Port the measured RXPS model without changing Cascade wire preambles or automatically enabling experimental levels. Use a spaced weighted median with bounded calibration windows, preserve packet ownership across CAD, and check actual SX126x receive mode before recovery.
Preserve Cascade sleep and radio fixes, integrate the new sensor and board profiles, and correct BSEC script inheritance and the MKE UART pin conflict. Native regressions, production-method/SPI harnesses, and ESP32, nRF52, and STM32 builds pass. Hardware comparison and fault-injection validation are recorded privately.
Move OTA_HEAP_CONTEXT from two hand-edited envs to a pre-script gated on
build.mcu == "esp32", so every classic ESP32 image gets it and none can drift.
S2/S3/C-series and nRF52 keep the .bss singleton: they have no equivalent
static-DRAM ceiling, so there a guaranteed-present workspace is the better
trade for what is ultimately a recovery path. It has to be a build flag rather
than a header default, because OTA_HEAP_CONTEXT must hold the same value in
every translation unit that sees OtaContext.h - OtaContext.cpp included - and a
header test on CONFIG_IDF_TARGET_ESP32 would depend on include order relative
to sdkconfig.h. The script defers to OTA_SHARED_COMPANION_QUEUE where a Full
Companion recipe already owns the storage.
Fix a gap this exposes in the roles that now use it. Only CLI entry points
acquire the context, so once it was released, a repeater with the temporary
radio profile up would no longer serve or announce its own firmware - LoRa OTA
would look enabled and silently do nothing. ota_service_temp_radio_context()
holds the workspace for exactly the temp-radio window and hands it back
outside it, which is where the saving was coming from anyway. Wired into the
repeater, room server and sensor loops; the Companion keeps its own
acquire-on-host-demand policy, since its context is borrowed from the offline
message queue and must not be taken speculatively.
Static DRAM, classic ESP32 (bytes occupied of a 124,580 region):
Heltec_v2_repeater 108,332 -> 70,732
Heltec_v2_room_server 83,716 -> 68,300
Heltec_v2_companion_radio_ble 123,236 -> 107,772 (was failing on main)
Tbeam_SX1262_repeater 86,932 -> 71,468
Tbeam_SX1262_repeater_observer_mqtt 121,132 -> 83,532 (was failing)
Bind Companion replies to request transports, make dual-CDC USB sessions nonblocking and reconnect-safe, and harden nRF52 watchdog/OTA storage paths. Fix T096 button debounce, display wake, sleep races, and the compact message layout; add exact WisBlock OTA profiles plus expanded native/static/HIL documentation.
Add selectable shared ESP-NOW channels, raw/wrapped bridge compatibility, and bounded fragmentation for maximum-size packets.\n\nGive ESP32 Full profiles WiFi coexistence, stabilize WebConfig and USB terminal lifecycles, and keep disabled bridges stopped during observer updates.\n\nUpdate generated UI, firmware selection, documentation, and regression coverage.
Expose the Full Companion terminal over TCP and add an authenticated, replay-resistant host command service with documented CPU temperature, reboot, and allowlisted program examples.\n\nImprove LoRa OTA diagnostics and persistent CLI handling, reduce clock correction drift to ten minutes, and make mOTA stream flush behavior an explicit transport policy with regression coverage.
mikecarper
Blake Latchford
MUSTARDTIGERFPV
Yoshi Walsh
Jarosław Domański
Scott Powell
liamcottle
Kevin Le
IoTThinks