Commit Graph
132 Commits
Author SHA1 Message Date
mikecarper 30fe0d617b Unify Tower repeater builds on SD-primary OTA storage
Keep the deployed SD target and layout, select qualified internal delta storage when no card is usable, and retain exact SD bootloader-update gates. Add storage, capability, transfer, recipe, and release-selection regression coverage.

Also preserve mandatory runtime packet logging in canonical XIAO images when verbose build debugging is disabled, fixing the four stopped release-matrix qualification failures.
2026-10-05 16:38:30 -07:00
mikecarper 5ee6059564 Finalize USB watchdog management format as MGR2 2026-10-03 16:34:37 -07:00
mikecarper 3add4695cc Harden USB logging and persist watchdog events in management reports 2026-10-03 15:29:19 -07:00
mikecarper f0199b3111 Add compressed self-serve OTA and resilient native USB sleep
Use a bounded uzlib-derived block encoder with the existing strict tinf decoder, qualify infrastructure roles, budget temporary RAM, and cache running-image metadata. Add self-serve CLI and policy, USB host-loss sleep grace, hardware test harnesses, regression tests, and CI coverage.
2026-10-03 01:14:23 -07:00
mikecarper 3ca7b7c333 Keep STM32 Companion within flash budget 2026-09-30 12:50:11 -07:00
mikecarper bb6089b313 Fix relayed OTA retries and add guarded legacy recovery
Use a bounded timed OTA forwarding cache while preserving echo, queue, TempRadio and forwarding-policy guards. Add opt-in manifest recovery for directly reachable legacy relays and interactive 125 kHz SF5/SF6/SF7 rehearsals, with regression tests and documentation.
2026-09-30 10:54:09 -07:00
mikecarper 7ba8c5bfa2 Port consent-gated one-key DM queue to keymindCascade 2026-09-28 12:09:05 -07:00
mikecarper a74a09da56 Complete ESP32 partition expander and adaptive LoRa OTA pacing 2026-09-24 17:13:22 -07:00
mikecarper 362334641f Reject flood trace and control packets 2026-09-17 17:30:43 -07:00
mikecarper 4ba26ff4af Add secure management reports and honor GPS off 2026-09-16 20:42:30 -07:00
mikecarper 5b392b8aa6 Fix OTA resume and radio state recovery
Preserve resumed nRF52 flash pages and keep filtered OTA catalogs incomplete until full pages arrive. Bound stuck radio preparation, report companion setting failures, retain safe rollback, and codify conservative advert penalties with regression tests.
2026-09-15 12:17:54 -07:00
mikecarper 016a1ed2ea Fix OTA recovery, radio2 replies, and preference persistence
Keep each deferred OTA response tied to the request's radio profile and generation. Separate requests from different radio sessions, discard stale queued responses, and retain the existing companion and infrastructure reply policies.

Reject staged captures with invalid file framing before adopting their state. Recover fixed internal-flash trailer bytes after interrupted checkpoints and handle small ESP32 delta trailers that share metadata sectors. Fail closed when install preflight cannot read a valid header, so hardware and automatic-update policy checks cannot be skipped.

Replace Companion preferences through verified file transactions and quarantine writes after incomplete loads on all platforms. Initialize serializer runtime fields before preferences snapshots copy them.

Add production-code fault regressions to CI for deferred routing, store recovery, install preflight, and preferences persistence. Validation: 1,510 native tests, 60 host checks, and six firmware targets across ESP32, nRF52, STM32, and RP2040.
2026-09-15 10:45:04 -07:00
mikecarper 878c4695ae Keep retry cancellation and radio recovery scoped to their owners
Cancel packets retained by the radio driver when their mesh retry is retired.
Echo-confirmed delivery completes application replies; explicit cancellation
releases failure references. Let active transmissions finish and prevent a
cancelled packet from returning after a driver timeout.

Preserve final direct-echo waits when only the other radio profile or crossover
policy changes. Recover verified radio-profile settings from backup even when
filesystem repair fails, and protect the backup after a failed save rollback.

Add regressions for direct and flood cancellation, confirmed command replies,
active TX completion and timeouts, subsequent packet cleanup, independent
profile echo ownership, and storage rename/removal failures.
2026-09-15 08:27:05 -07:00
mikecarper 298c3c7ab6 Preserve OTA block progress and channel checks during radio recovery
Drain received packets in single-profile radio fault backoff as well as
dual-profile mode. Share the normal channel-clear and bounded busy policy
with driver retries so a failed send cannot retry blindly or bypass the
existing single-retry limit.

Retain an unadmitted OTA request flight and count v2 fallback evidence only
after a sparse retry enters the transmit queue. Local queue congestion no
longer disables v2 before a request was sent or discards received fragments.

Include primary airtime when temporary RX-only radio2 crosses requests onto
that channel, keeping response allowances conservative on slower profiles.

Add six native regressions, including five failing-before cases, and document
the queue-admission and crossover timing behavior.

Validation: 1,502 native tests, 29 integration checks, and five firmware
builds passed across ESP32-S3, nRF52, and STM32.
2026-09-15 07:54:16 -07:00
mikecarper 74d1ad27bc Fix OTA retry accounting and radio delivery races
Keep catalog, manifest and leaf requests pending when the local transmit
queue rejects them instead of spending their network retry allowance.

Keep the packet selected before CAD so work becoming due during sensing
cannot bypass its own channel or pacing checks. Retire cancelled radio
retries before waiting for BUSY hardware or their retry deadline.

Wait for active transmission completion before applying firmware. Stop
admitting new transmissions after the apply drain deadline so busy queues
cannot postpone reboot indefinitely, and keep those deadlines armed across
millis rollover. Retain the existing persistence-flush backoff.

Add failing-before/fixed-after regression coverage for all four issues,
including the production OTA apply and TX guards in CI.

Validation: 1,496 native tests, 42 Python integration tests, and five
firmware builds passed across ESP32-S3, nRF52, and STM32 targets.
2026-09-15 06:45:28 -07:00
mikecarper 118b207b4a Add persistent LoRa OTA speed control and harden timing
Add get/set ota.speed and OTA CLI aliases for factors from 0.05 to 3,
defaulting to the existing pace. Persist the setting independently of the
OTA workspace and apply it to OTA packet pacing, relays, discovery and
adverts while retaining the configured airtime budget.

Preserve physical proof/retry allowances, account for both participating
radio profiles, keep optional deadlines armed across millis rollover, and
exclude intentional pacing from observer stale-packet age. Keep local
verification at its normal rate and retain a valid saved speed if backup
recovery cannot finish. Add documentation and CI regression coverage.

Validation: 1,491 native tests and 26 CLI/integration tests passed. Built
ESP32 full repeater, ESP32 full Companion, nRF52 full Companion and STM32
USB Companion successfully, including their memory/size checks.
2026-09-15 06:16:29 -07:00
mikecarper 95aca52b4e Add per-profile TX routing and bridge filtering
Persist Companion TX preferences per contact and channel. Default repeater,
room, and sensor replies to both active TX profiles, with a reply-only force
option for an RX-only secondary profile. Track both reply copies before a
temporary-radio handoff and account for OTA copies under queue backpressure.

Add bridge/crossover filter modes and the third built-in wardriving filter,
plus compact filter CLI syntax, documentation, and CI coverage.

Fix quoted target names being interpreted as slot/key selectors, partial
recovery of invalid saved reply settings, filter suspension during tempradio2,
and unnecessary packet allocation while OTA traffic is throttled.

Validation: 1,477 native tests, 52 Python integration tests, 29 filter UI tests,
and five firmware builds covering ESP32, nRF52, and STM32 passed.
2026-09-15 01:58:43 -07:00
mikecarper 3b6c894ee2 Add two-profile LoRa operation and radio CLI regression coverage
Implement radio2, tempradio2, radioat2 and tempradioat2 across Mesh roles,
with RX-only/RX+TX operation, optional preambles and persistent cross-TX
policy. Keep temporary OTA traffic on its profile by default and maintain
independent retry ownership and backoff for each profile.

Use slow-first receive scanning with 4.8-symbol visits and automatic
preambles rounded up in steps of eight. Preserve pending RX, restore power
saving on exit, and discard work bound to changed or expired profiles.

Restore the infrastructure path.hash.mode setter and report unsupported
extra.sf settings consistently. Add CLI, scheduling, scan and retry tests,
setup documentation, and the V4/XIAO hardware validation results.

Validation: 1,422 native tests, eight KISS tests, 63 final focused profile
tests, 18 checks from the staged source, sanitizer-enabled OTA transfers,
and builds for V4 Mesh roles, Full XIAO Companion and nRF52 T1000-E.
Hardware checks cover reception, cross-TX policy, expiry, reboot and OTA
discovery while receiving main-channel adverts.
2026-09-13 08:25:00 -07:00
mikecarper fa010196b1 Merge PR #7 with reviewed ExpressLRS power and memory fixes
Integrate ExpressLRS TX module support and its stacked ESP32 heap changes.
Use the approved Linkflow calibration (17-30 dBm), preserve the PA drive
and output path after radio recovery, and keep LoRa OTA enabled.

Preserve stored ACLs and filters on allocation failure, release owned
client/filter buffers, service heap OTA contexts on Companions, release
self-serving workspaces after TempRadio, and reset staged-resume state
when a context is released. Keep manual staging and active operations
alive. Account for all moved allocations in the runtime RAM gate.

Validation: 1,393 native cases; radio-power, heap-context, ACL persistence,
shared-queue transfer, display/inbox, radio receive, and memory regressions.
Firmware builds passed for Linkflow, Heltec V2 Companion, T-Beam MQTT
repeater, Heltec V4 R8 MQTT repeater, RAK4631 repeater, and Indicator Full.
Physical verification awaits access to the currently offline lab Pi.
2026-09-10 22:06:16 -07:00
mikecarper 3cd23f6175 Escalate coding rate on hop-zero flood retries 2026-09-10 11:17:58 -07:00
mikecarper 23fe7c8a9d Limit flood advert forwarding and persistent abuse 2026-09-09 17:16:00 -07:00
MUSTARDTIGERFPV 0d42d3c8e1 Move large repeater tables off classic ESP32 static DRAM
Classic ESP32 links into a dram0_0_seg of only 124,580 bytes: memory.ld
carves the BT controller's 0xdb5c (56,156) reservation off the 0x2c200
window before the application gets any. Three large objects dominated what
was left, and Tbeam_SX1262_repeater_observer_mqtt overran the build's 8 KiB
static reserve by 4,744 bytes.

Heap-allocate them instead, each with a defined behaviour when the
allocation fails:

- OtaContext: generalize the Companion's borrowed-storage path behind
  OTA_DYNAMIC_CONTEXT and add OTA_HEAP_CONTEXT, which allocates the context
  on first use and frees it once no transfer, apply or folder link needs it.
  A repeater is idle nearly all the time, so the workspace is usually absent.
  Exhaustion is reported to the caller and the operation declines.
- ClientACL: the client table becomes a pointer with a live capacity;
  capacity 0 refuses new clients rather than writing through a null table.
- MyMesh flood packet filters: likewise, with flood_packet_filter_slots as
  the live bound for every rule loop. At capacity 0 the node forwards
  unfiltered, and both save paths refuse to write so a stored ruleset is
  never replaced by an empty file.

Also override the Arduino SDK's weak btInUse() in simple_repeater so
initArduino() releases the BT controller memory to the heap. That grows the
runtime heap these tables now come from; it cannot recover the same
reservation from the linker's static window.

Static DRAM, classic ESP32:
  Heltec_v2_repeater                   108,332 -> 70,732
  Tbeam_SX1262_repeater_observer_mqtt  121,132 -> 83,532  (was failing)
2026-09-09 01:24:00 -07:00
mikecarper 1b6a9dcb6a Share T096 Full mOTA memory with the offline queue 2026-09-08 01:15:19 -07:00
mikecarper 610a88e8d5 Fix nRF52 contact persistence and ExtraFS recovery 2026-09-02 11:41:38 -07:00
mikecarper d9f5dfa8a2 Harden signed SD and bootloader OTA 2026-08-21 12:15:54 -07:00
mikecarper 75a2b8f002 Add signed XIAO bootloader updates over LoRa 2026-08-20 22:05:11 -07:00
mikecarper 425e8c81f3 Harden and qualify compact RAK3401 OTA updates 2026-08-19 11:17:22 -07:00
mikecarper 8c5262c6f8 Accelerate adaptive LoRa OTA transfers 2026-08-14 03:00:36 -07:00
mikecarper cd824765b4 Prioritize and pace private TempRadio OTA 2026-08-13 17:53:33 -07:00
mikecarper f7c2d382c3 Speed up and harden LoRa OTA transfers 2026-08-13 14:43:59 -07:00
mikecarper c0aeb8fc3a Pipeline OTA downloads and adapt relay timing 2026-08-13 00:38:17 -07:00
mikecarper 88ba5b26cb Add full Companion OTA source builds 2026-08-10 12:39:07 -07:00
mikecarper 26d6e0f99a Harden message retry replacement and seed testing channel 2026-08-07 23:22:31 -07:00
mikecarper eed6581299 Add persistent SD OTA archive support 2026-08-04 17:33:17 -07:00
mikecarper 86160e9323 Relay opaque flood packets through repeaters 2026-07-31 13:28:45 -07:00
mikecarper e6abf3ea7d Share WiFi OTA seeding across full ESP32 builds 2026-07-29 01:51:01 -07:00
mikecarper c1752f2db1 Defer remote commands outside receive stack 2026-07-24 00:18:35 -07:00
mikecarper 468e7846bd Collect edge clock samples with repeat off 2026-07-23 11:00:21 -07:00
mikecarper 371d86c4b1 Normalize tracked text to ASCII 2026-07-22 00:43:38 -07:00
mikecarper 57cc977e58 Harden retry, power, and companion behavior 2026-07-20 10:50:55 -07:00
mikecarper fcfca64cc5 Refine trace and group data retries 2026-07-13 17:56:08 -07:00
mikecarper e3f47b487b Harden packet, retry, and alert handling 2026-07-13 16:37:32 -07:00
mikecarper b8f438d6ea Honor retry settings across firmware roles 2026-07-13 15:22:36 -07:00
mikecarper 4f839d3477 Reduce background polling and radio power use 2026-07-13 14:36:34 -07:00
mikecarper b9e7e416be Harden retry, region, radio, and alert logic 2026-07-13 13:18:49 -07:00
mikecarper 5a2aa592ea Improve repeater alerts and delivery reliability 2026-07-13 09:54:16 -07:00
mikecarper da00a00436 Improve repeater reliability and build tooling 2026-07-13 01:03:27 -07:00
mikecarper 73c6472d95 Harden flood retry airtime handling 2026-07-11 23:51:14 -07:00
mikecarper 0ede4e2066 Merge RX duty-cycle power saving into keymindCascade 2026-07-11 22:12:20 -07:00
mikecarper 4c0dbe707d Merge PR 2864 LoRa OTA into Keymind 2026-07-11 12:40:31 -07:00