diff --git a/docs/test-results/index.md b/docs/test-results/index.md index 6360dd1c0..7a4502c3e 100644 --- a/docs/test-results/index.md +++ b/docs/test-results/index.md @@ -11,6 +11,7 @@ Completed validation reports, experiments, and test guides are collected here. O ## Radio and RF +- [Five-board eight-peer WiFi UDP bridge hardware qualification, 2026-10-22](udp_bridge_hardware_2026-10-22.md) - [Eight-peer WiFi UDP bridge: V3/V4/R8 Full build and host validation, 2026-10-22](udp_bridge_2026-10-22.md) - [RS-232 bridge diagnostics: host/build checks and existing RAK Full RAM failure, 2026-10-22](rs232_bridge_diagnostics_2026-10-22.md) - [ESP-NOW bridge diagnostics: V4 and V4 R8 TFT Full build/host validation, 2026-10-22](espnow_bridge_diagnostics_2026-10-22.md) diff --git a/docs/test-results/udp_bridge_hardware_2026-10-22.history.safe.json b/docs/test-results/udp_bridge_hardware_2026-10-22.history.safe.json new file mode 100644 index 000000000..3224e312d --- /dev/null +++ b/docs/test-results/udp_bridge_hardware_2026-10-22.history.safe.json @@ -0,0 +1,401 @@ +{ + "schema_version": 1, + "scope": "Opaque receipt hashes for preserved attempts and final evidence; separate archives retain earlier failures.", + "cases": [ + { + "case_id": "baseline-matrix01", + "status": "failed", + "counts": null, + "source_commit": null, + "receipt": { + "sha256": "2ff6405ba18eada054e76c4ad9b0af4c6fa924e3c2026d9d9de7eb69fdd8b0fa", + "bytes": 17318 + } + }, + { + "case_id": "rf02", + "status": "failed", + "counts": { + "result_rows": 0, + "passing_rows": 0, + "positive_rows": 0, + "negative_rows": 0 + }, + "source_commit": null, + "receipt": { + "sha256": "e58e68ccd6c54c7df96a1d434bc9d21090ee3f632f1f96d26324b0dc63987a17", + "bytes": 585 + } + }, + { + "case_id": "rf03", + "status": "failed", + "counts": { + "result_rows": 0, + "passing_rows": 0, + "positive_rows": 0, + "negative_rows": 0 + }, + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "receipt": { + "sha256": "7635a3f7b1ad1fefec7f59b15bbb083183b3d6b4ae1a19287fd05bac0e2c2d57", + "bytes": 1491 + } + }, + { + "case_id": "recovery03-01", + "status": "failed", + "counts": null, + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "receipt": { + "sha256": "572a37a98b4245919c971af3ce17748fda7da2d5fd4ca7a93bd59094d719b0c3", + "bytes": 2468 + } + }, + { + "case_id": "recovery03-02", + "status": "passed", + "counts": null, + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "receipt": { + "sha256": "f9d54ad2fc642f268e7dac1cdc22d62ec2bcc47633b8e819b65655e0e333c9b5", + "bytes": 2370 + } + }, + { + "case_id": "rf-setup01", + "status": "setup_complete", + "counts": null, + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "receipt": { + "sha256": "47ed75dc7c0bb9572ec37ccb0895ac3ef8baa0dedd082e979230264cc0d5616f", + "bytes": 8271 + } + }, + { + "case_id": "rf-setup03", + "status": "setup_complete", + "counts": null, + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "receipt": { + "sha256": "9748e5954eb9f6bc4f7a7bbb7e30f1d56846acaf99ff81c692037706fbabd46a", + "bytes": 8269 + } + }, + { + "case_id": "rf-setup04", + "status": "setup_failed", + "counts": null, + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "receipt": { + "sha256": "7ca7128885ca05ceda7281f9e23748642c7e6cc51aaa7985e78e59c48c9df975", + "bytes": 8354 + } + }, + { + "case_id": "witness-setup02", + "status": "passed", + "counts": null, + "source_commit": null, + "receipt": { + "sha256": "e61d0ecacd3a5551761beddaa9d81fe79209a4834f4d8e7842bcd0193623ba7e", + "bytes": 1029 + } + }, + { + "case_id": "witness-setup03", + "status": "passed", + "counts": null, + "source_commit": null, + "receipt": { + "sha256": "360e935fbb76930e865ba7b124710a2e029117af77ecb443e62fc5080171f372", + "bytes": 1029 + } + }, + { + "case_id": "witness-setup04", + "status": "passed", + "counts": null, + "source_commit": null, + "receipt": { + "sha256": "5c2171f9c96f3baa54a0733c4496620dfd6f25459c410facd48fb606f64178ef", + "bytes": 1029 + } + }, + { + "case_id": "rf04", + "status": "failed", + "counts": { + "result_rows": 1, + "passing_rows": 0, + "positive_rows": 0, + "negative_rows": 1 + }, + "source_commit": 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"3229b11c0dc0e3187da021466d6a7a9fad544a59def0383b16f274a3a50f1cb1", + "bytes": 7741440 + } + }, + { + "case_id": "original-fixture-terminal-archive", + "status": "preserved_archive", + "counts": null, + "source_commit": null, + "receipt": { + "sha256": "7b18b360255462b29faac6ab25c2413c04e6929c9a2cdb3c9e5b43df4db0977a", + "bytes": 5918720 + } + }, + { + "case_id": "final-evidence-archive", + "status": "preserved_archive", + "counts": null, + "source_commit": null, + "receipt": { + "sha256": "22adb7f49b6c1650248f63acf9f6f9a70971e5c7b3c3e17400c4b28803eb4206", + "bytes": 18503680 + } + } + ] +} diff --git a/docs/test-results/udp_bridge_hardware_2026-10-22.md b/docs/test-results/udp_bridge_hardware_2026-10-22.md new file mode 100644 index 000000000..a24f4566c --- /dev/null +++ b/docs/test-results/udp_bridge_hardware_2026-10-22.md @@ -0,0 +1,164 @@ + +

View this page on MeshCore Docs.

+ + +# Five-board WiFi UDP bridge hardware qualification, 22 October 2026 + +**PASS for the tested Full Repeater configuration.** Five physical ESP32 boards +passed the directed UDP matrix, rejection checks, reconnects, software-reboot +persistence and physical LoRa forwarding through eight configured UDP peers. +All final images use +[source `36d9735e5`](https://github.com/mikecarper/MeshCore/commit/36d9735e5539656a31b648eff32cae6b99576500). +Independent raw-packet and cleanup audits passed before consolidation of the +[machine-readable results](udp_bridge_hardware_2026-10-22.safe.json). + +Physical coverage combines two disjoint scopes: twelve accepted passing cases +from failed run05 and eighteen from passing run07. Run05 remains failed; the +first twelve cases were not repeated. Failed run06 sent no data and remains +preserved separately. + +## Coverage and results + +| Check | Completed result | +| --- | --- | +| Canonical Full builds and installation | Five boards; capability and memory gates passed; no feature reductions | +| Directed UDP probes | 300/300 across 60 directions, five probes each | +| Security rejections | 20/20: replay, bad authentication, unknown endpoint and malformed frame on each board | +| Recovery | WiFi reconnect and saved UDP-off choice passed on all five | +| Qualified software reboots | Five restarts, retained configuration and 20/20 fresh probes | +| Physical LoRa delivery | 25/25 exact application receipts, five per ingress board | +| UDP-off negative controls | 5/5; none crossed the frequency gap | +| Independent copy audit | 100 physical-peer copies and 100 Pi-endpoint copies; zero UDP transit | +| Final cleanup | Five boards quiet, original RXPS restored and owned fixture stopped | + +The matrix covered 20 board-to-board, 20 board-to-Pi and 20 Pi-to-board +directions. Initial station readiness was observed on the first read-only poll +for every final image. Each board had 23 continuity samples spanning at least +1,043 seconds, with advancing uptime and no new +latched error bits. The reboot qualification used deliberate software restarts, +not cold power cycles. Identity, exact firmware/model, shared secret, UDP port +and all eight peers persisted; eight authenticated sessions returned. + +## Boards and builds + +| Board | Selected Full environment | Modeled internal-memory margin | +| --- | --- | ---: | +| Heltec V3 | `Heltec_v3_repeater_observer_mqtt` | 352 bytes | +| Heltec V4.3 OLED | `heltec_v4_repeater_observer_mqtt` | 4,720 bytes | +| LilyGo T-Deck | `LilyGo_TDeck_repeater` | 53,632 bytes | +| Seeed XIAO ESP32-S3 WIO | `Xiao_S3_WIO_repeater_observer_mqtt` | 9,960 bytes | +| SenseCAP Indicator LoRa N8R8 | `SenseCapIndicator-LoRa_repeater` | 1,904 bytes | + +The shared V4 target detects the V4.3 FEM at runtime. The Indicator tested here +has 8 MiB flash and OPI PSRAM. Its separate 16 MiB/QSPI N16R2 recipe is not +interchangeable and was not physically qualified. Existing display support +was retained in the repeater recipes. Build receipts bind source, recipe and +application/merged-image hashes, verify both OTA slot capacities, and report +empty feature-reduction lists. Slot checks do not qualify an OTA installation. + +## Physical method and operating conditions + +Each ESP32 had four other physical ESP32 peers plus four controlled Pi UDP +endpoints: eight configured destinations, not eight physical peer radios. +All joined an existing WiFi network as stations. MQTT, ESP-NOW and RS232 bridges +were disabled. UDP used the existing bridge shared secret without another +password; authentication does not encrypt the traffic. + +Physical trials used **917 MHz ingress and 918 MHz egress, SF7, 62.5 kHz +bandwidth, CR5, preamble 32 and TX 2 dBm**. Radio2 and LoRa RX powersaving were +**off during packet trials**. Each ingress received one UDP-off control and +five fresh positive frames. T096 and Tag served as the physical source/sink +witnesses. Their different frequencies prevented a direct LoRa delivery from +substituting for bridge forwarding. The Pi did not inject mesh data, and each +accepted trial had exactly one physical send with no application retry. + +The independent audit checked source counters, exact application bytes and +sequence, actual Pi event membership, four matching Pi copies per positive +frame, all four physical-peer copy observations, and exactly one designated +LoRa egress. Physical-peer observations include explicitly accounted duplicate +receipts. No receiving UDP peer re-exported the frame to UDP. Before each role, +the harness waited at least 65 seconds after radio activation and proved at +least two seconds of stable RF/UDP counters. + +Historical watchdog flags and cumulative receive errors were retained in the +raw baseline. V3 had four receive errors recorded during setup; no measured +packet added one. A previously latched bit 8 was admitted only with explicit live +RX history, matching diagnostic/physical error counters, soft-only recovery +and an empty queue. This does not attribute every historical flag to idle +maintenance. Every measured packet required unchanged latched flags and +soft/hard recovery counters, **zero new physical receive errors**, and **zero +new witness receive errors**. There was no blanket exemption for bit 8. + +## Runtime memory and final state + +These measured internal-memory values are bytes. The boot minimum is the +firmware low-water counter read at cleanup, not a minimum across every earlier +boot. Modeled build margins above are separate capacity estimates. + +| Board | Before cleanup free | Reported boot minimum | After cleanup free | +| --- | ---: | ---: | ---: | +| V3 | 74,400 | 42,652 | 114,800 | +| V4.3 | 81,164 | 76,028 | 106,528 | +| T-Deck | 151,584 | 145,812 | 176,996 | +| XIAO ESP32-S3 WIO | 136,464 | 131,304 | 161,844 | +| Indicator N8R8 | 106,644 | 101,672 | 132,036 | + +All final core and memory queues were zero. V3 had no PSRAM; the other boards +reported it. Cleanup restored all five original RXPS-on profiles, disabled +UDP/repeat/logging, cleared all eight test peers, selected bridge source TX and +left WebConfig inactive. Identity, saved radio, WiFi/secret and CPU power policy +were preserved. No CPU-clock setter was issued; actual CPU-frequency readback +is not claimed. Cleanup performed no flash, erase, reboot, stats clear or +intentional data send. The final owned fixture stopped once, following the +separately receipted stop of its predecessor. + +## Fix and preserved failures + +The original V4.3 recovery failure exposed UDP/WebConfig station ownership: +an unused automatic recovery AP prevented the saved station connection from +returning. `36d9735e` fixes that handoff while preserving explicit setup/OTA +ownership and saved UDP-off intent. Twelve native ASan/UBSan tests and +independent review preceded the five final builds; the final physical matrix +then passed the formerly failing recovery sequence. The UDP protocol did not +change. + +Earlier failures were retained rather than replaced by later passes. The +[history hash index](udp_bridge_hardware_2026-10-22.history.safe.json) records +actual receipt outcomes and separate preserved archives. + +| Preserved attempt | Outcome and disposition | +| --- | --- | +| Baseline matrix01 | V4.3 recovery failed; XIAO recovery was not run. Final `36d9735e` matrix02 passed all five. | +| Initial Indicator join | One WiFi off/on joined with the same saved credentials; separate root cause remains unproven. | +| RF02 / RF03 | Zero data trials: busy witness setter, then Pi USB/Ethernet host fault. Recovery03-01 readback adapter failed; corrected recovery03-02 passed all seven devices. This was not measured RF packet loss. | +| RF04 | One accepted negative request; automatic OTA bootstrap traffic changed the strict negative-control counters. A bounded bootstrap/quiet wait was added. | +| RXPS restore01/03; setup04 | V4.3 restoration rejected; setup04 separately failed on a startup queue. Restore02 and final cleanup restored all five original profiles. Ordinary V4.3 RXPS is supported. | +| RF05 | Twelve strict passes, then preflight stopped on a latched watchdog flag before V3 data. Overall failed status retained. | +| RF06 | Zero data; historical-baseline gate incorrectly required current last-RX age and absolute zero cumulative errors. Run07 retained baselines and enforced zero new errors per packet. | +| Fixture and offline adapters | Original fixture ended during the host fault; two explicit RF fixture replacements preserved identical configuration. Exact getter/model adapters were corrected without firmware changes or repeating accepted packets. | + +Full CI is separate evidence. Test-only fixture repairs were pushed in +`8da70b84d` and `52a36c89d`; focused tests passed. At report preparation, +[CI run 39869220511](https://github.com/mikecarper/MeshCore/actions/runs/39869220511) +had twelve successful non-main jobs while its main test was still running; +full CI success is not asserted here. + +## Evidence and limits + +The consolidated result binds all 32 opaque private-file hashes, both independent +audits and the disjoint campaign receipts. Its SHA-256 is +`f6a384cc496f8c1a457ddd10df581925ca0a444ebad51fec65155fed3e68a4f3`. +The final private archive SHA-256 is +`22adb7f49b6c1650248f63acf9f6f9a70971e5c7b3c3e17400c4b28803eb4206`. +That tar covers final evidence; earlier failures remain in separate preserved +archives identified by the history index. Private contents are not published. + +The later noise-floor telemetry change in `f4ade738d` was not installed on +these radios and is outside this hardware result. + +This qualifies Full Repeater UDP forwarding under the stated radio/power +conditions. It does not qualify other firmware types, every power/radio +profile, eight physical peers, AP-mode UDP, arbitrary router/VLAN policies or +client-isolation bypass. Simultaneous bridge backends, BLE, physical firmware +OTA application, cold starts, maximum load and long-duration soak remain +outside this campaign. diff --git a/docs/test-results/udp_bridge_hardware_2026-10-22.safe.json b/docs/test-results/udp_bridge_hardware_2026-10-22.safe.json new file mode 100644 index 000000000..58cbf23a2 --- /dev/null +++ b/docs/test-results/udp_bridge_hardware_2026-10-22.safe.json @@ -0,0 +1,2446 @@ +{ + "schema_version": 1, + "date": "2026-10-22", + "scope": "Five physical ESP32 repeaters and four controlled Pi UDP endpoints; software reboot, not cold power cycle.", + "passed": true, + "builds": [ + { + "board": "v3", + "environment": "Heltec_v3_repeater_observer_mqtt", + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "build_profile": "full", + "verified": true, + "reductions": [], + "recipe_sha256": "17730e571ba0cecf77d07a47ad57cbd3eec56af7a0733aac80f43b476129f317", + "memory": { + "passed": true, + "available_internal_bytes": 209392, + "required_heap_bytes": 209040, + "largest_internal_region_bytes": 176624, + "required_contiguous_bytes": 21184 + }, + "artifacts": [ + { + "file": "Heltec_v3_repeater_observer_mqtt-full-usb-wifi-ota-v1.18.0.1-halo-keymind-cascade-dev-36d9735e-merged.bin", + "bytes": 2352424, + "sha256": "422f62604e1270e303947b7b955dff72d78825f29f550dfd942f8142935251f8" + }, + { + "file": "Heltec_v3_repeater_observer_mqtt-full-usb-wifi-ota-v1.18.0.1-halo-keymind-cascade-dev-36d9735e.bin", + "bytes": 2286888, + "sha256": "eabecb54365a5ceef07c4f439862e1c3f240a563f62d83caa3ba0ce5e5a58148" + } + ], + "model": "Heltec V3", + "modeled_margin_bytes": 352 + }, + { + "board": "v43", + "environment": "heltec_v4_repeater_observer_mqtt", + "source_commit": "36d9735e5539656a31b648eff32cae6b99576500", + "build_profile": "full", + "verified": true, + "reductions": [], + "recipe_sha256": "d8aace346f244b7e1d62a4577bf086724de15f1f900b4489dfacc9ab03c95afe", + "memory": { + "passed": true, + "available_internal_bytes": 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"fd50bc8c49a6e12c06472a7570e9550a46a4481a3bd360825244cc3a44b6455e", + "directions": [ + { + "attempted": 5, + "complete": true, + "destination": "tdeck", + "kind": "board_to_board", + "received": 5, + "source": "indicator" + }, + { + "attempted": 5, + "complete": true, + "destination": "v3", + "kind": "board_to_board", + "received": 5, + "source": "indicator" + }, + { + "attempted": 5, + "complete": true, + "destination": "v43", + "kind": "board_to_board", + "received": 5, + "source": "indicator" + }, + { + "attempted": 5, + "complete": true, + "destination": "xiao", + "kind": "board_to_board", + "received": 5, + "source": "indicator" + }, + { + "attempted": 5, + "complete": true, + "destination": "pi-endpoint-1", + "kind": "board_to_pi", + "received": 5, + "source": "indicator" + }, + { + "attempted": 5, + "complete": true, + "destination": "pi-endpoint-2", + "kind": "board_to_pi", + "received": 5, + "source": "indicator" + }, + { + "attempted": 5, + "complete": true, + "destination": 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